Resin tile is a modern building material that is favored for its weather resistance, lightweight and aesthetic appearance. Here is a detailed description of the process:
- Raw material preparation:
the first step of making resin tile is to prepare raw materials. The main raw materials include resins, pigments, fillers, and reinforced materials (such as fiberglass). Resin provides strength and weather resistance to the tiles, pigments give the tiles a beautiful appearance, and fillings and reinforced materials increase the stability and strength of the tiles.
- Mixed resin formula:
Mix the resin with pigments, fillers, and reinforcing materials according to the desired color and performance characteristics. This mixing process requires precise matching to ensure that the final tiles meet the expected criteria in terms of color, strength, and weather tolerance.
- Mold making:
the shape and texture of the resin tile are realized through the mold. To make the mold needs to make an accurate model according to the design drawings. The mold can be a single large module or modular to produce multiple tiles of different shapes and sizes during the manufacturing process.
- Resin injection:
After the mold is ready, the resin mixture is injected into the mold. The injection process requires care to ensure that the resin is evenly distributed to avoid producing bubbles or uneven color.
- Pressing and curing:
After injecting the resin, the mold will be placed into the pressing equipment, applying appropriate pressure to ensure that the resin is fully filled with every detail of the mold. Subsequently, the resin tile were cured at a constant temperature for a period to ensure sufficient strength and stability.
- Release and trimming:
Once the resin is fully cured, the mold is opened, exposing the shape of the tile. The tiles will be gently removed and subsequently trimmed and modified to ensure that the surface is smooth and meets the design requirements.
- Quality inspection:
the resin tile will undergo strict quality inspection, including appearance, size, strength and other aspects. Any substandard tiles will be eliminated to ensure product consistency and high quality.
- Packaging and distribution:
Qualified resin tiles will be packaged and take protective measures to ensure that they are not damaged during transportation. They can then be distributed to construction projects or marketed.
Through these fine steps, the process of making the resin tile transforms the raw material into a beautiful, solid building material. This production process not only focuses on the appearance of the product, but also focuses on ensuring its performance and durability, providing reliable cover materials for the building.